Flow Measuring Technology For Liquids, Gases And Steam
Endress+Hauser support us with the state-of-the-art flow meters of high quality. From the communication capable single measuring point to the complete solution for higher-level control systems. Together with automated process control and state-of-the-art communication interfaces (fieldbus systems), flow metering has advanced into more and more new fields of application in recent years. Like Totalizing, displaying, recording – Monitoring, controlling, balancing, Dosing, filling and fueling, Concentration measurement in two-phase fluids – In-line viscosity measurement – Condition monitoring and verification.
The project documents assist you and your students when working with the system and provide all relevant information for self-contained learning and action-based training.
DETAILS
PROCESS DESCRIPTION
Process monitoring is becoming more demanding and the need for maximum product quality is steadily increasing. This is why Endress+Hauser continue to provide industry specific flow measurement solutions optimized for future technology requirements.
The new generation of our Proline flow meters is based on a uniform device concept. This means time and cost savings, as well as maximum safety over the entire plant life cycle.
Perfect integration Proline can be integrated seamlessly into your plant asset management, providing reliable information for optimizing production and business processes.
Innovative and proven in use Proline is based on a versatile, continually updated technology concept, guaranteeing that you are always implementing state-of-the-art technology.
Ingeniously simple Proline is user-friendly through and through, ensuring that your process can be securely controlled with confidence.
SYSTEM DESCRIPTION
The Mechatronics system consists of 3 base plates (T-slotted AL-profile plates) which are equipped with the following Mechatronics functional units:
2 Pneumatic Service Units, 2 Magazine Units, Belt Conveyor, Sorting Unit (for material testing and sorting), Handling Unit with vacuum suction, Pneumatic Press, ASRS with rack feeder. The Mechatronics system is controlled by two SIMATIC S7-1516-3 PN/DP programmable logic controllers (PLC) and two SIMATIC TP700 Comfort HMI color touch panels. Both PLCs are connected via ProfiNet. The ProfiBus interface on board the PLCs may be alternatively used to teach and evaluate ProfiBus communication instead ProfiNet.
With little effort the system can be separated mechanically and electrically in two segments. Both controls work independently and each control takes care only of the connected system part.
Detailed information regarding the used and above mentioned functional units are available on our web sites.
The Mechatronics system is provided fully assembled, programmed, tested and ready to use.
The PLC program is written in SIMATIC STEP 7. All comments within the PLC program are in English, as well as the documentation belonging to the complete system.
LEARNING TARGET
- Density measurement of extracted raw materials in water mixtures
- Determination of solid content in concentrators and in settling and clarifying pools
- Density determination of slurries for disposal
- Level, flow, Pressure and Temperature measurement of fluids and gases
- Analytics and Data acquisition
TECHNICAL DATA
Primary power supply: AC100to230V,DC24V(Zone1,Div.1);AC/DC24to230V(Zone2,Div2,Non-Ex)
Display: 4-linebacklitdisplaywithTouchControl
Ambienttemperature: Standard: -40 to +60°C (-40 to +140°F)
Outputs and Inputs Communication: HART (4-20mA),PROFIBUS PA/DP, FOUNDATION Fieldbus, Modbus RS485, EtherNet/IP,PROFINET
ASSEMBLY UNIT
FUNCTIONAL UNIT: ASSEMBLY UNIT
Assembly unit consist of different flow meters.
- Promass F200 (Coriolis)
- Promag P200 (Electromagnetic)
- Prowirl F200 (Vortex)
- Prosonic Flow 92F (Ultrasonic)
- T-mass A/B 150 (Thermal)
These flow meters are made up of Efficient two wire loop powered technology. Which help us to increase our operational reliability and reduce costs for planning, purchasing and operation. Due to this following advantages were obtained:
- High operational safety and safe device access in Ex areas due to intrinsically safe design
- Reduced costs for installation and wiring
- Developed for SIL 2/3 applications according to IEC 61508 – suitable for use in safety instrumented systems
- Seamless system integration into existing infrastructures
- Common installation practice
- Uniform operation, components, data management, etc.
FLOW METERS
- Promass F200 (Coriolis): A flow meter for gases and liquids with highest measurement performance in a wide range of applications. This consists of a rated sensor housing, purge connections and rupture disks. The wetted parts of it are made of chemically resistant materials.
- Promag P 200 (Electromagnetic): A robust flow meter used for corrosive liquids and high medium temperature. Which have a free pipe cross-section without pressure loss.
- Prowirl F 200 (Vortex): A flow meter specially designed for steam. This having high resistance to vibrations, temperature, shocks and water hammer.
- Prosonic Flow 92F (Ultrasonic): In- line ultrasonic flow meter for homogeneous conductive and non-conductive liquids. Also have a free pipe cross-section without pressure loss.
- T-mass A/B/150 (Thermal): Flow meter for utility gases. Which help us for leakage detection in gas networks or in-house consumption accountancy of compressed air, CO2, nitrogen or argon. In this flow meter simultaneous measurement of mass flow, corrected volume flow, FAD volume flow and temperature can be done. In this inline version (A) as well as insertion version (B) for pipes and rectangular ducts is provided.
